How often dose OSHA require LOTO training and who should attend?
January 11, 2023
When training on LOTO, what are the core topics to focus on?
January 11, 2023
When it comes to lockout/tagout (LOTO) procedures, there are several key points to keep in mind to ensure the safety of workers and compliance with Occupational Safety and Health Administration (OSHA) regulations. Here are five of the most important things to remember when performing LOTO:
- Establish and implement energy control procedures: OSHA regulations require employers to establish and implement energy control procedures, such as LOTO, to ensure that dangerous machines are properly shut off and cannot be operated before maintenance or repair work is performed. These procedures should be written, clearly understandable, and followed.
- Use locks and tags: LOTO procedures involve using locks and tags to physically prevent the machine from being started or activated while work is done on it. This is a crucial step in preventing accidents such as machine start-ups or releasing stored energy that can cause severe injury or death to workers.
- Train employees: OSHA regulations require employers to train employees on the LOTO procedures and hazards related to the job. All employees who perform LOTO procedures should be trained before beginning work requiring LOTO and receive refresher training at least once every three years.
- Inspect and maintain equipment: Employers are also required to inspect and maintain LOTO equipment and the energy control procedures regularly to ensure that they are in good working order and being used correctly. This also helps to ensure that any issues that might arise with the equipment or procedures are identified and corrected before they can lead to an accident.
- Follow the proper procedure in case of an unexpected startup: Employers should have procedures for the unexpected startup, which could happen even after a lockout. This includes a clear procedure for handling such situations, warning signs, and alarm systems. It also includes the proper signaling and communication methods for such situations.
It’s worth noting that these five points should be considered as a minimum and that a comprehensive LOTO program may have other important aspects, such as having procedures for inspection, maintenance and testing equipment, and documentation of all activities related to LOTO. Employers should also consider other measures that can help improve safety, such as proper signage and labeling and involving employees in developing and reviewing LOTO procedures.
In summary, when performing lockout/tagout (LOTO) procedures, it is essential to remember that LOTO procedures should be established and implemented, locks and tags should be used, employees should be trained, equipment should be inspected and maintained, and procedures for an unexpected startup should be in place. These are the five most important things to remember when performing LOTO. However, the LOTO program should be comprehensive and include other aspects such as procedures for inspection, maintenance, testing, and documenting the activities. Employers should also consider other measures that can help improve safety, such as proper signage and labeling and involving employees in developing and reviewing LOTO procedures.
